Caralluma extract products and processes for making the same

ABSTRACT

A Caralluma extract and a method of making thereof which can be standardized and reproducible, and which prevents the glycosides from decomposition, which can reduce the undesirable non-glycoside components. In the first Caralluma extract, the resinous material does not exceed 0.5% by weight, and, in the second Caralluma extract, the resinous material does not exceed 1.0% by weight. The first extract is produced by optionally pretreatment of plant materials, optional crushing and/or grinding, extraction, and concentration. The filtration step and the resin removal step may be performed optionally. The second extract is produced by contacting the first Caralluma extract with excipients, drying, powdering, sifting and blending. The Caralluma extracts of the present invention can be used for medical purposes and as food additives.

CLAIM OF PRIORITY

This application makes reference to, incorporates the same herein, and claims all benefits accruing under 35 U.S.C. §119 from an application for CARALLUMA EXTRACT PRODUCTS AND PROCESSES FOR MAKING THE SAME earlier filed in the Indian Patent Office on 4 Jun. 2003 and thereby duly assigned Serial No. 451/MAS/2003.

BACKGROUND TO THE INVENTION

1. Field of the Invention

This invention relates to Caralluma extract, more particularly, to Caralluma extract products and to processes for making the same.

2. Description of the Related Art

The Caralluma group of plants belongs to the Asclepiadaceae family and comprises a number of species that are distributed throughout the world. Some of these species include but are not limited to: c. indica, c. fimbriata, c. attenuata, c. tuberculata, c. edulis, c. adscendens, c. stalagmifera, c. umbellata, c. penicillata, c. russeliana, c. retrospiciens, c. arabica and c. lasiantha. Some of the species are distributed throughout various parts of India.

Caralluma plants are small, erect and fleshy. They have 4 grooved stems that are almost round in shape. They are generally devoid of leaves and form small flowers in a variety of dark colors. Their pods are erect, linear and about 2.5 cms in length and feel velvety to the touch. The thorns of Caralluma are soft. The species of Caralluma found in India are edible and form part of the traditional medicine system of the country.

The medicinal properties of Caralluma includes carminative, febrifugal, anthelmintic, anti-rheumatic, anti-diabetic and anti-hyperglycaemic, anti-pyretic, anti-inflammatory, anti-nociceptive, and anti-oxidant effects. The Caralluma extracts have been also found to be appetite-suppressants as well as CNS stimulants.

The medicinal properties of Caralluma have been attributed to the glycosides contained therein. A glycoside is a condensation product obtained from a sugar and non-sugar compound and may have further components such as ring structures that are substituted or non-substituted. The glycosides contained in Caralluma belong to the pregnane group of glycosides. Some of the pregnane group of glycosides found in Caralluma plants include, but are not limited to:

-   -   i. caratuberside A,     -   ii. caratuberside B,     -   iii. bouceroside I,     -   iv. bouceroside II,     -   v. bouceroside III,     -   vi. bouceroside IV,     -   vii. bouceroside V,     -   viii. bouceroside VI,     -   ix. bouceroside VII,     -   x. bouceroside VIII,     -   xi. bouceroside IX, and     -   xii. bouceroside X.

Another important property of Caralluma glycosides is their surprising synergy. This synergy was first observed by the present inventors. The synergy is exhibited by pairs of Caralluma glycosides and by higher order combinations, although the synergy contributed by the higher order combinations is not of much significance, in view of the fact that the content of glycosides other than the above-mentioned two, namely, caratuberside and bouceroside in Caralluma is extremely small. The caratuberside-bouceroside synergy is therefore, only one of the synergies found in Caralluma glycosides. The synergies found in Caralluma glycosides include the synergy arising out of isomer-isomer interactions in the two glycosides. The synergy is particularly strong with respect to the following three physiological effects of the glycosides: a reduction of body weight and treatment of obesity in subjects; a reduction of blood glucose in subjects and a reduction or elimination of arthritic and other joint pains. The uses of Caralluma for these physiological effects and the method of treatment thereof using Caralluma was first studied and investigated by the present inventors. The present inventors are also the first to study the related subject of the increase of muscle mass in subjects by use of Caralluma and the method of treatment for the same using Caralluma.

An interesting fact first observed by the present inventors is that the maximum caratuberside-bouceroside synergy is found when the caratuberside-bouceroside ratio is substantially equal to the CB ratio found in c. indica. Three other species, namely, fimbriata, attenuata and tuberculata have substantially the same ratio value and substantially the same glycoside content as c. indica. These four species are referred to hereinafter as Group I Caralluma species. Four more species, namely, stalagmifera, umbellata, lasiantha and edulis also have substantially the same CB ratio but somewhat lesser total content of glycosides than the Group I species. The latter four species are referred to hereinafter as Group II species and the caratuberside-bouceroside ratio is referred to as the CB ratio, or the CBR for short.

The prior art provides a process for extraction of Caralluma wherein the aerial parts of Caralluma plants are extracted by means of 10% aq. ethanol. The prior art process has a number of drawbacks and furthermore results in only a crude extract product that is not standardized, that is non-reproducible and that is not representative of the original plant material from which it is extracted. These drawbacks of the prior art product and process are described further hereinbelow.

In the first reference (M. N. M. Zakaria, M. W. Islam, R. Radhakrishnan, H. B. Chan, M. Kamil, A. N. Gifri, K. Chan, A. Al-Attas, J. of Ethnophamacology, 76 (2001), 155-158), c. arabica, a Caralluma species found in West Asia, was extracted using 10% aq. ethanol. The aerial parts of the plant were dried in the shade, powdered and then extracted with 10% aq. ethanol. The solvent was removed from the extract by evaporation under vacuum at 40° C. using a rotary evaporator. The dried extract was re-suspended in distilled water and the slurry used for a pharmacological investigation to establish the anti-nociceptive and anti-inflammatory properties of c. arabica with respect to mice and rats.

In the second reference (M. Kamil, A. F. Jayaraj, F. Ahmed, C. Gunasekhar, S. Samuel, K. Chan, M. Habibullah, J. Pham. Pharmacol. 1999, 5: (Supplement), 225), powdered c. arabica plant material was extracted using 10% aq. ethanol in a soxhlet extractor for eight hours. The flavone glycosides, luteolin-4′-O-nehesperidoside and kaempferol-7-O-nehesperidoside were isolated from the extract and the concentrations thereof in c. Arabica determined.

In the third reference (R. Radhakrishnan, M. N. M. Zakaria, M. W. Islam, X. M. Liu, K. Chan, M. Habibulah, J. Pham. Pharmacol., 1999, 5 (Supplement), 116.) and the fourth reference (M. N. M. Zakaria, M. W. Islam, R. Radhakrishnan, H. B. Chan, A. Ismail, K. Chan, M. Habibulah, J. Pharm. Pharmacol. 1999, 5 (Supplement), 117), the aerial parts of c. arabica are stated to have been extracted by means of 10% ethanol. No further details of the adopted process are disclosed.

The first drawback among the drawbacks of the prior art process is that decomposition of the Caralluma glycosides occurs during processing. This fact was not recognized by the prior art and was first observed by the present inventors. When a Caralluma extract (solution) is concentrated by evaporation of solvent therein, charring and overheating of material occurs at higher concentrations. The overheating/charring causes the decomposition despite the provision of considerable agitation.

The charring/overheating is primarily caused by the high viscosities of the Caralluma extracts of high concentrations. The high viscosities are caused by the presence of the resinous matter of Caralluma plants that get extracted out in the extract along with the glycosides. The present inventors observe that under certain conditions of extraction considerable quantities of the resins are extracted out along with the glycosides.

The decomposition was observed first by the present inventors both in the concentration step and in the extraction step. Where the extraction temperature is held at levels higher than 75° C., thermal decomposition of the glycosides occurs. Such high temperatures enhance the viscosity of the extract and increase the risk of decomposition in the concentration step.

In a soxhlet type apparatus, because of the column effect, the Caralluma plant matter would come into contact with solvent vapors that have a much greater ethanol content than 10% that is used to charge the apparatus. The extraction temperature would also remain generally above 75° C. Under these conditions, the present inventors have observed that considerable decomposition occurs and furthermore large quantities of the resinous matter in Caralluma plant matter get extracted out into the extract.

The process conditions are not fully disclosed in the third and fourth references but it is fair to assume that the extracts are evaporated to dryness to obtain the product in a solid form suitable for pharmacological studies. Thus, the decomposition must certainly occur in the method adopted by the third and fourth references.

The second drawback of the prior art process is that the non-glycoside components in Caralluma are extracted. The non-glycoside components are tannins, pectins and the resinous matter and others. The present inventors have found that at low ethanol concentrations considerable quantities of tannins and pectins are extracted out with the glycosides while at high concentrations the resins go preferentially into solution. These inventors observe that, when 10% aq. ethanol is used, an extract contains considerable percentage of the tannins and pectins. So, in the process conditions adopted in the first, third and fourth references, the Caralluma extract obtained would have considerable impurities in the form of tannins and pectins that have a deleterious effect on the shelf life of the glycoside product. In the second reference, ethanol concentrations of over 80% are likely to be encountered by the Caralluma plant matter in the soxhlet apparatus. The present inventors have found that the extract under these conditions would contain high amounts of the Caralluma resins.

The third drawback of prior art is that the Caralluma extract product obtained by the prior art process is non-standard in so far as the composition thereof would vary from one extraction to another. It is unrepresentative in so far as it would not reflect fully either the various constituents of Caralluma glycosides or their relative proportions that are found in the original plant matter. Further, as the composition would vary from extract to extract the Caralluma extract product of the prior art process cannot be considered to be reproducible.

Apart from the pharmacological studies of a few of the medicinal aspects of Caralluma, the prior art does not provide for any concrete medical applications of Caralluma. The present inventors have pioneered such applications. The applications would require Caralluma constituents in various forms such as tablets, injectables and others which would have to be made from a suitable intermediate that contains the principles of Caralluma. Such an intermediate that contains the principles of Caralluma and that could be the starting point is neither known or defined in the prior art.

In summary, the drawbacks of the prior art process include, but are not limited to:

-   -   i. non-standardized, non-representative and non-reproducible         product;     -   ii. process conditions conducive to the decomposition of the         glycosides;     -   iii. the extraction of undesirable non-glycoside components of         Caralluma into the extracts, such as the tannins, pectins and         resins that would affect the purity and storage properties of         the product and that have side effects on the subjects treated         with Caralluma glycoside products;     -   iv. no provision for removal of the undesirable non-glycoside         components from the extracts in the process of prior art; and     -   v. process parameters not optimized from the point of view of         process economics or from the point of view of obtaining the         desirable Caralluma intermediate product(s).

SUMMARY OF THE INVENTION

It is an object of this invention to eliminate the abovementioned drawbacks and to define one or more suitable Caralluma extract products that are standardized, representative of the Caralluma plant material from which they are derived, are reproducible and which form suitable starting materials (intermediates) for the medicinal products of Caralluma or food additives.

It is another object of the present invention to provide an improved liquid type Caralluma extract.

It is yet another object of the present invention to provide an improved solid type Caralluma extract.

It is still yet another object of the present invention to provide an improved method for making the Caralluma extract in view of the extraction costs.

It is further another object of this invention to provide processes for making the Caralluma extract products wherein the decomposition is minimized or eliminated; wherein the extraction of the undesirable non-glycoside components along with the glycosides is minimized and wherein purification is provided for removal of the undesirable components.

It is still another object of the invention to optimize the specifications of the suitable Caralluma extract products and the process in the best interests of the economics of the process and the requirements of the applications of Caralluma.

It is a further object of this invention to maintain substantially the same CBR in the Caralluma extract products as found in the Group I and II Caralluma species in view of the presence of the synergy.

In order to achieve the above and other objectives, the preferred process for making a first embodiment of a Caralluma extract from Caralluma plants comprising the steps of:

-   -   i. pre-treatment of the Caralluma plant material by one or more         optional operation such as washing, cleaning, soaking, drying,         cutting, chopping, blanching, and others, if and as necessary;     -   ii. crushing and/or grinding of the plant material obtained from         step (i), if, and to the extent, desired;     -   iii. extracting the material obtained from step (ii) in one or         more stages by means of a suitable solvent/solvent mixture         and/or with a solution obtained from another extraction, the         nature of the solvent/solvent mixture and the concentration         thereof and the temperature of extraction being selected such as         to minimize or substantially prevent the extraction of the         resinous matter therein;     -   iv. concentrating the extract batch(es) (solutions) obtained         from step (iii) either singly or as mixtures of one or more         thereof in a first concentration stage and further optionally in         a second concentration stage by removal of the solvent/solvent         mixture by any of known means such as the evaporation of the         solvent/solvent mixture to yield the Caralluma extract, the         solvent/solvent mixture being recovered, if desired;     -   v. optionally returning one or more of the extract batch(es) or         parts thereof before the first concentration stage to step(iii)         for contacting with the plant material to be extracted, the         batch(es) being subjected optionally to filtration so as to         remove particulate solid matter, if any; and     -   vi. optionally subjecting the material-in-process to a resin         extracting operation by means of a resin dissolving solvent as         part of the step (i), or immediately following the steps (i)         or (ii) or (iii) or immediately after the first concentration         stage.

The Caralluma extract made according to the above method is a first Caralluma extract product, and may include 5% to 15% w/w pregnane glycoside or above 15% w/w pregnane glycoside according to the user's needs. The first Caralluma extract includes preferably not more than 0.5% w/w resinous matter, and is preferably a liquid type.

In order to achieve the above and other objectives, the preferred process for making a second embodiment of a Caralluma extract, comprising the steps of:

-   -   i. pretreatment of the Caralluma plant material by one or more         optional operations such as washing, cleaning, soaking, drying,         cutting, chopping, blanching, and others, if and as necessary;     -   ii. crushing and/or grinding of the plant material obtained from         step (i), if, and to the extent, desired;     -   iii. extracting the material obtained from step (ii) in one or         more stages by means of a suitable solvent/solvent mixture         and/or with a solution obtained from another extraction, the         nature of the solvent/solvent mixture and the concentration         thereof and the temperature of extraction being selected in         order to minimize or substantially prevent the extraction of the         resinous mater therein;     -   iv. concentrating the extract batch(es) (solutions) obtained         from step (iii) either singly or as mixtures of one or more         thereof in a first concentration stage and further optionally in         a second concentration stage by removal of the solvent/solvent         mixture by any of known means such as the evaporation of the         solvent/solvent mixture to yield the first Caralluma extract,         the solvent/solvent mixture being recovered, if desired;     -   v. optionally returning one or more of the extract batch(es) or         parts thereof before the first concentration stage to step (iii)         for contacting with the plant material to be extracted, the         batch(es) being subjected optionally to filtration so as to         remove particulate solid matter, if any;     -   vi. optionally subjecting the material-in-process to a resin         extracting operation by means of a resin dissolving solvent as         part of the step (i), or immediately following the steps (i)         or (ii) or (iii) or immediately after the first concentration         stage;     -   vii. contacting the first Caralluma extract with a suitable         excipient and further with a suitable binder as necessary, and         subjecting the materials to a mixing/blending operation;     -   viii. drying the material obtained from step (vii) by any of the         known methods;     -   ix. powdering the material obtained from step (viii) if required         and to the size required by any one of the known methods of         milling; and     -   x. sifting the milled material of step (ix) and subsequently         blending the sifted material to yield the second Caralluma         extract.

The Caralluma extract made according to the above method is a second Caralluma extract, and may include 25% to 30% w/w pregnane glycoside or above 30% w/w pregnane glycoside according to the user's needs. The Caralluma extract includes preferably not more than 1% w/w resinous matter, and is preferably a solid type.

The Caralluma extract made according to the above methods may be used in medicines having at least one of, but not limited to, the following pharmacological effects: carminative, febrifugal, anthelmintic, anti-rheumatic, anti-diabetic and anti-hyperglycaemic, anti-pyretic, anti-inflammatory, anti-nociceptive and anti-oxidant.

BRIEF DESCRIPTION OF THE DRAWINGS

A more complete appreciation of the invention, and may of the attendant advantages, thereof, will be readily apparent as the same becomes better understood by reference to the following detailed description when considered in conjunction with the accompanying drawings in which like reference symbols indicate the same or similar components, wherein:

FIG. 1 shows an example of the process for making the first Caralluma extract from Caralluma plant matter;

FIG. 2 shows an example of the process for making the second Caralluma extract from the first Caralluma extract;

FIG. 3 shows one of the preferred processes for making the first Caralluma extract from Caralluma plant matter; and

FIG. 4 shows one of the preferred processes for making the second Caralluma extract from the first Caralluma extract.

DETAILED DESCRIPTION OF THE INVENTION

In this specification, depending on the context the term ‘extraction’ refers either to the process of extraction as a whole or to the individual step of extraction (leaching) that forms a part of the process. In the individual step of extraction, Caralluma plants, or parts thereof, are contacted with a suitable solvent that extracts out(leaches out) one or more constituents/components thereof. Similarly, the term ‘extract’ refers, depending on the context, either to the solution that is obtained during, and/or at the end of the extraction step, or to the solid mass that would be obtained upon removal by evaporation or otherwise, of the solvent contained in the solution. The solid mass is also sometimes referred to herein as the ‘solute’, which has also been used herein to refer to the one or more components of Caralluma that are soluble in the solvent. The soluble components may be desired ones from the point of view of extraction or otherwise.

In this specification, the term “solvent” includes solvent mixtures unless the context requires otherwise, that is, the expression ‘solvent/solvent mixture’ has been shortened to ‘solvent’ in the interests of clarity and conciseness.

In this specification, the terms ‘Caralluma plant material’ or ‘plant material’ or ‘plant matter’ refer to the raw material at the commencement of the process, the ‘plant material’ at various stages of processing in the processes of the invention being referred to as ‘material-in-process’. However, for the sake of clarity and conciseness the term ‘plant material’ or ‘plant matter’ is also used to refer to the ‘material-in-process’ at various stages of the process.

The “first Caralluma extract” product (or the Caralluma extract, Technical) refers to a product that is designed to be a suitable starting material, intermediate, for a number of pharmaceutical products containing the principles of Caralluma, or a liquid product. The first Caralluma extract may contain one or more or all the glycosides of Caralluma. Similarly, the proportions of the glycosides therein may have any set of values. Preferably, the product contains at least both the major pregnane glycosides of Caralluma, namely, caratuberside and bouceroside. Further, it is preferred that the proportion of the two major glycosides is substantially the same as the proportions found in the Caralluma species of the Groups I and II. That is, the CBR, the ratio of caratuberside and bouceroside therein is preferably 9:1 to 11:1. Further, it is also preferred that the resin content in the first Caralluma extract product does not exceed 0.5% by wt.

The second Caralluma extract (or the Standardized Caralluma extract) of the invention refers to a product that is further processed from the first Caralluma extract. The second Caralluma extract is designed to be a suitable starting material (intermediate) for several pharmaceutical products containing the principles of Caralluma. The second Caralluma extract contains the glycosides of Caralluma and may contain one, more or all of the glycosides within the scope of the invention. Similarly, the glycosides may be in any relative proportion. Preferably, the extract contains both the pregnane Caralluma glycosides, namely, caratuberside and bouceroside and preferably they are substantially in the proportions as found in Caralluma species of the Group I and II, that is, a CBR of 9: 1 to 11:1. Preferably the resin content in the second Caralluma extract does not exceed 1.0% by wt.

The present invention and, particularly, the term “Caralluma extract” or “Caralluma plant material” means that the extract or the material is from any species of Caralluma group even if this specification does not list all the species of Caralluma group.

Typical composition of the first Caralluma extract product of the invention of the two preferred concentrations are given below. TABLE 1 The first Caralluma extract (from Group I Species) Test parameter Specification Appearance brown to dark brown liquid Solubility in water soluble Total dissolved solids 65% minimum w/w Total Bitters 1.5% minimum w/w Total Saponin Glycosides 5% minimum w/w Total pregnane glycosides Above 15% w/w Resinous matter not more than 0.5% w/w Total microbial count 5,000 cfu/gm. maximum E. coli and salmonella absent Coliforms absent P. aeruginosa absent S. aureus absent Heavy metals 10 ppm maximum

TABLE 2 The first Caralluma extract (from Group II Species) Test parameter Specification Appearance brown to dark brown liquid Solubility in water soluble Total dissolved solids 65% minimum w/w Total Bitters 0.5% minimum w/w Total Saponin glycosides 2% minimum w/w Total pregnane glycosides 5%-15% w/w Resinous matter not more than 0.5% w/w Total microbial count 5,000 cfu/gm. maximum E. coli and salmonella absent Coliforms absent P. aeruginosa absent S. aureus absent Heavy metals 10 ppm maximum

The processes according to the present invention can provide any desired concentration of the glycosides in the products by suitable operation of the extraction and concentration steps and of the other steps. The two preferred concentration ranges of the first Caralluma extract are by way of example, that is, by way of preferred embodiments and should not limit the scope of the invention.

It is preferred to make the Caralluma extract containing substantially all the glycosides of Caralluma, the desired CBR, low non-glycoside components such as tannins, pectins and resinous matter.

The glycoside content of the second Caralluma extract may have any value according to the present invention. After considering the process economics including the costs of extraction, and the desirable specification of the Extract for downstream processes, and the glycoside contents of the Group I and II species, the present invention has arrived at two preferred concentrations of the second embodiment of the Caralluma extract, namely, a pregnane glycoside content of over 30% and from 25% to 30%. The two glycoside contents are the specifications obtained by extracting the Group I and II species, respectively, using the processes of the inventions in a generally optimized manner.

The second Caralluma extract of the invention preferably comprises the Caralluma glycosides adsorbed on an excipient and is in the powder form. The preferred composition of The second Caralluma extract is given in Tables 3 and 4. TABLE 3 The second Caralluma extract (from Group I Caralluma species) Test parameter Specification Appearance brown to dark brown powder Solubility in water 75% minimum w/w Loss on drying 10% maximum w/w Total Bitters 3% minimum w/w Total saponin glycosides 10% to 30% w/w Total pregnane glycosides above 30% w/w Resinous matters Not more than 1% w/w Total microbial count 5,000 cfu/gram maximum E. coli and salmonella absent Coliforms absent P. aeruginosa absent S. aureus absent Heavy metals 10 ppm maximum

TABLE 4 The second Caralluma extract (from Group II Caralluma species) Test parameter Specification Appearance brown to dark brown powder Solubility in water 75% maximum w/w Loss on drying 10% maximum w/w Total bitters 1% minimum w/w Total saponin glycosides 3% to 5% w/w Total pregnane glycosides 25%-30% w/w Resinous matters not more than 1% w/w Total microbial count 5,000 cfu/gm. maximum E. coli and salmonella absent Coliforms absent P. aeruginosa absent S. aureus absent Heavy metals 10 ppm. Maximum

The purpose of the excipient is to adsorb the Caralluma glycosides thereon and further to provide an extended surface area for rapid and substantially complete removal of the traces of water, the extraction solvent and the resin dissolving solvent if used. Any of the known excipients can be used. The preferred excipients are maltodextrin and magnesium carbonate.

FIG. 1 shows an example of the process for making the first Caralluma extract from Caralluma plant matter. FIG. 2 shows an example of the process for making the second Caralluma extract from the first Caralluma extract. FIG. 3 shows one of the preferred processes for making the first Caralluma extract from Caralluma plant matter. FIG. 4 shows one of the preferred processes for making the second Caralluma extract from the first Caralluma extract.

The first step 110 comprises one or more optional pre-treatment operations such as washing, cleaning, soaking, drying, cutting, chopping, blanching, and others, if necessary.

The plant material is preferably extracted as a powder. Thus, if the plant material is in large pieces, a cutting/chopping operation would be desirable to reduce it to a smaller size so that it can be ground to the desired mesh size for the extraction operation. Reducing the plant material size provides better contact during extraction and consequently faster extraction and also better heat transfer and uniformity of bed temperature in the extractor. Very fine plant material may tend to form lumps during extraction reducing the solid-liquid contact.

The crushing and/or grinding 120 of the raw plant material or the plant material obtained from the pretreatment is also optional. In this application, the term “crushing” includes crushing or grinding, or both. A number of grinding apparatus/equipments are available and are within the scope of the invention. A swing hammer mill is preferably used. If the plant material is in pieces rather than a powder, larger equipment is required for the same batch size, and a larger amount of solvent (or mixture) would also be necessary per batch. The batch times would also be correspondingly higher. The preferred size of the material-in-process after grinding is −10 BSS to +80 BSS. The extraction step 130 may be carried out by any of the several known methods such as batch, continuous, counter-current, series arrangement, parallel arrangement and others, by combinations of one or more of these, by hybrid schemes formed by fusing one or more of the methods.

One preferred example of the extraction method is of semi-parallel batch extraction with semi-countercurrent solvent feed. For instance, where a batch of plant material undergoes three separate extraction operations, a plurality of extractors are used. The three operations are referred to herein as “E1”, “E2” and “E3”. The solvent feed in the operation “E1” is not pure solvent but the somewhat weak extract obtained from the operation E3 of extraction. The solvent feed charged in the operations “E2” and “E3” is substantially pure solvent, which may be either fresh solvent or recovered solvent. The “A”, “B” and “C” refer to the extracts (solutions) obtained in the operations, E1, E2 and E3, respectively. In the extraction step 130, undesirable non-glycoside components of Caralluma are also extracted, such as the tannins, pectins and resins that would affect the purity and storage properties of the product and that have side effects on the subjects treated with Caralluma glycoside products or Caralluma extracts.

Numerous combinations of the extraction methods, extraction schemes and solvent feed systems are possible. The choice of the extraction method may be governed by process economics factors such as solvent costs and availability, solvent recovery costs, batch times, energy costs for the heating of extractor contents, capital costs of various types of extraction equipment and others. Such factors vary from region to region and location to location. A wide range of extraction equipment is available. The choice is usually made on cost considerations and with the idea of keeping the batch times to the minimum. One preferred example of the extractor equipment is a jacketed stainless steel extractor.

The selection of the solvent is important. In view of the problems recognized by the inventors, a solvent should offer a good rate of extraction at low temperature and possess low solubility for the resins and also for the tannins and pectins. The rate of solubility of resins, tannins and pectins should also be as low as possible at the conditions adopted for extraction. That is, it is important to optimize a solvent and conditions of extraction (e.g., temperature and duration of extraction) so that the dissolution of the resinous matter is so reduced as to eliminate the necessity of the optional resin removal step and the entire concentration can be carried out in the first stage of concentration.

The present inventors have investigated a number of solvents for the extraction such as for example, acetone, iso-propyl alcohol, ethylene dichloride, n-hexane, n-butanol, water, methanol, ethanol, aq. methanol and aq. ethanol in view of the above factors.

100% methanol gives a poor yield of glycosides and extracts a large amount of resinous matter. This pushes up the solvent costs and solvent recovery costs of resin extraction. Similar results are obtained with methanol of 40% to 100% strength. The best yield of glycosides with a particular batch time is found to be with 20%-40% methanol. But the resin extraction is still high. Because of the resin extraction, the product gets sticky and hygroscopic. Accordingly, a resin removal operation is preferably performed. For example, when methanol is used as a solvent for extraction, n-hexane can be used for resin removal.

Use of ethylene dichloride as solvent without resin removal gives a sticky and hygroscopic Caralluma extract product. If resin removing solvent such as high strength aq. ethanol is used, the product is better but the yield of glycosides with ethylene dichloride is low compared to the use of 30% aq. ethanol where other parameters are substantially the same. The solvent costs and solvent recovery costs are high for both the extracting solvent and for the resin dissolving solvent.

Use of iso-propyl alcohol as solvent gave a good yield of glycosides. n-Hexane was used as the resin removing solvent. When iso-propyl alcohol was used, the Caralluma extract product was found to be of acceptable quality. However, iso-propyl alcohol is a costly solvent.

If water is used as a solvent with the resin dissolving solvent of n-butanol, the yield as well as the product quality is poor. In addition, n-butanol is an expensive solvent.

Costwise, ethanol is preferable to other solvents. Aqueous ethanol may give a good yield of glycosides. It is observed that, at higher strengths, the aqueous ethanol tends to extract more resin than at lower strengths, and that, at lower strengths, it tends to pick up more of the tannins and pectins than at higher strengths. Accordingly, the optimization of the concentration is important. It is preferred that the ethanol is of 10%-85% strength. It is also preferred that the ethanol concentration is 20%-40% by volume to get a good yield of glycosides.

Various solvent mixtures were investigated by these inventors such as mixtures of n-butanol, ethyl acetate and ethylene dichloride with ethanol, methanol, aq. ethanol, aq. methanol and others. The yields and the product quality were good. The cost was the constraint as n-butanol, ethylene dichloride and ethyl acetate are expensive solvents.

While the extraction at the higher temperature tends to keep the batch times shorter, the decomposition of glycosides increases with temperature. Therefore, the optimization of the temperature should be considered. Preferably, the extraction should be done in the temperature range of 70-80° C. when using aq. ethanol as solvent. More preferably, the extraction should be done in the temperature range of 70-75° C. because, where the extraction temperature is held at levels higher than 75° C., thermal decomposition of the glycosides occurs. Such high temperatures enhance the viscosity of the extract and increase the risk of decomposition in the concentration step.

Batch times can be controlled by controlling the temperature of extraction and the scheme of extraction adopted, solvent used, degree of agitation and others. With 20-40% aq. ethanol as solvent and extraction at 70-80° C. preferably the extraction is carried out in 3-4 stages, of which each batch time is about 5-8 hours. In these stages, either fresh solvent or weak solution(s) from other extractions is used.

The step 140 is a concentration step. Numerous methods of desolventification (solvent removal) including evaporation are available. It will be apparent to those skilled in the art that numerous methods for the concentration step 140 will also serve effectively.

The evaporated solvent may be recovered if desired.

The temperature of the evaporation is important. Where aq. ethanol is used, the evaporation is more preferably carried out at temperatures from 40° C. to 50° C. under vacuum.

A plurality of extract batches may come out from the extraction step 130. In the first stage of the concentration step 141, the concentration of the extract batch(es) may be carried out in a single operation or in a plurality of operations. Still further, where the plurality of batch(es) are present, the concentration operation may be carried out singly on each batch or on mixtures of one or more of the batches. Such combinations offer plant operational flexibility and scope for optimizing usage of plant.

For example, where the extract batches “A” and “B” come out from the extraction step 130, the extract batches “A” and “B” may undergo a first concentration operation singly to about one-tenth of the original volumes thereof. Subsequently, the batches “A” and “B” may be mixed and then concentrated further to about one fifth of the starting volume thereof. The concentration of the pregnane glycosides at the end of the mixed batch is preferably about 3-8% by wt. The preferred concentration is below the range at which any significant decomposition occurs.

The viscosity of an extract being concentrated goes up with increasing glycoside concentration. This problem is further compounded by the presence of the resinous matter in the extract. In fact, where glycoside concentration is above 3-8% by wt., overheating and/or charring may occur due to the high viscosity. Therefore, if the extract contains a large amount of resinous matter, it is advisable to terminate the first stage of concentration at this point and undertake the resin removal step 160 as it is the resin that is responsible for the high viscosities. After the resin removal, further concentration (i.e., the second stage of concentration 142) may be taken up. The first and second concentration stages 141, 142 may comprise a plurality of individual concentration operations. Accordingly, it is preferred that the resin removal step 160, if required, be carried out after the first stage of concentration 141 and before the second stage of concentration 142. The reduced volume of the partially concentrated solution(s) can reduce the requirement of the resin dissolving solvent.

The partially concentrated solution(s) at the end of the first concentration step 141 may include particulate impurities. An optional filtration operation 150 may be taken up at this stage to remove the particle impurities before sending the solution(s) to the second stage of concentration 142, or to the optional resin removal step 160 or before returning one or more solution(s) to the extractor(s) to reuse the solvent for the solvent feed for extraction step 130.

Whether or not the resin extraction is exercised depends on the resin content of the original plant material and how much the resin is extracted into the extract (i.e., solution). The latter depends on the nature of solvent and its concentration, and the conditions of extraction such as temperature and duration, agitation and others.

The resin removal 160 may be done as part of the pretreatment step 110. n-Hexane can be used as the resin dissolving solvent. Where substantially complete resin removal is achieved, the concentration step 140 can be done in one stage because the entire concentration even up to substantial total dryness could then be done in the first stage 141 without any noticeable decomposition. The resin removal 160 with n-hexane may be done with or without refluxing of the solvent. The drawback in this embodiment is that the consumption of n-hexane which is expensive is high.

The resin removal step 160 can also be done between the pretreatment step 110 and the crushing/grinding step 120. After the pretreatment step 110, the plant material is generally of a reduced size so that the requirement of the resin dissolving solvent is reduced.

The resin removal step 160 can be carried out after the crushing/grinding step 120. In this arrangement, there would be further reduction in the amount of solvent required because the crushing/grinding step 120 makes the material to be contacted with the solvent still finer. This has the effect of reducing the batch times for resin extraction.

The resin removal step 160 may be carried out also after the extraction step 130. If done at this stage, it would therefore be a liquid-liquid extraction operation. Contacting two liquids is a far more efficient operation and consequently the required amount of the solvent would be still less at this stage when all other conditions are equal. The number of batch times is also reduced.

Even if it is preferred that the resin removal step be carried out after the first stage of concentration 141 and before the second stage of concentration 142, different decisions as to when the resin removal step is carried out can be made on the basis of the cost and the availability of the resin solvent.

A number of resin dissolving solvents were tried in this invention, such as n-hexane, petroleum ether, benzene, toluene, diethyl ether, methylene dichloride and ethylene dichloride. The resin dissolving solvent can be selected on the basis of the cost of the process and on the cost and availability of the solvent and on considerations such as toxicity, ease of trace removal and others. In the present invention, n-hexane is preferred.

Generally speaking, if the resin content is desired to be reduced to the preferred values of not more than 0.5% w/w for the first Caralluma extract product and not more than 1.0% by wt for the second Caralluma extract product, it would be necessary to carry out the resin removal step 160. However, as mentioned hereinabove, this depends on the original resin content in the plant material and how much of it comes out in the extracts (solutions) during the extraction step.

The resin removal step 160 may include the step of washing the optionally filtered first concentrate, (the solution(s) obtained after the first concentration stage 141) with a suitable solvent that can dissolve the resinous matter contained in the filtrate. The washing (or leaching) may be carried our one or more times. The washing step is preferably a liquid-liquid extraction process and any of the various equipment known in the art for the purpose may be used.

The washed filtrate is subjected to a separation operation that results in two layers, one of which is a heavy layer having the glycosides in solution and the other of which is a light layer having the resin dissolving solvent. The separation can be carried out in any of the known equipment/apparatus available in the art for the purpose and adoption of any of them is within the scope of the invention.

The light layer having the resinous matter in solution is either discarded or subjected to a solvent recovery operation by any of the known means of solvent removal provided in the art. Preferably the solvent recovery is done by evaporation and condensation of the solvent.

The heavy layer contains the Caralluma glycosides and is subjected to the second concentration stage 142. Like the first concentration stage 141, the conventional concentration steps and their variations will be apparent to those skilled in the art. Preferably, the concentration 140 is done by evaporation of the solvent under vacuum using thin film evaporators.

The preferred temperature range for the evaporation is 40 to 50° C. when aq. ethanol is used as the extracting solvent. The evaporated solvent can be recovered by condensation. The selection of the method of solvent removal and of the equipment therefor is to a large extent based on cost factors.

The concentration is continued until the desired concentration of glycosides is reached. The heavy layer, that is, the concentrated solution at this stage constitutes the first Caralluma extract product of the invention.

As shown in FIG. 2, the second Caralluma extract product can be made from the first Caralluma extract.

The first Caralluma extract is first contacted with a suitable excipient 210. The contact may be carried out in any of the mixing apparatus/equipment such as, for example, planetary mixers, rapid mixers, granulators, slurry tanks and others that are found in the art. A number of suitable excipients are available in the art and may be used in the process of the invention. The preferred excipients are maltodextrin and magnesium carbonate.

Along with the excipient, the binders (binding agents) maybe added if required or desired. Any of the known binding agents may be used in the process of the invention. Preferably, the binder is selected from the following, starch, gum Acacia, guar gum and polyvinyl pyrolidone. The mixing is continued until the adsorption of the first Caralluma extract on the excipient particles is completed, and the particles have a homogeneous coating of the glycosides and the binder, if used.

At this stage the material-in-process is removed and subjected to the drying step 220. The drying 220 is carried out by any of several methods of drying and by any of the many drying apparatus/equipment that are available in the art. Tray driers, fluid bed dryers, spray driers and vacuum driers are some of the drying apparatus/equipment available in the art. A tray drier and a spay dryer are preferred. The spray drying makes the product sticky and hygroscopic. For example, the blended material from the excipient step 110 may be thinly spread on the trays of the tray drier. This assists and accelerates the evaporation of the final traces of moisture, extraction solvent and the resin dissolving solvent. Accordingly, the excipient may be used for performing both an adsorption function and a function of facilitating further drying.

The dried material is basically the second Caralluma extract of the invention. Preferably, it is subjected to a grinding/milling (powdering) operation 230 to obtain a fine powder. The conventional equipment/apparatus such as multi-millers, hammer mills and pulverizers can be used for the grinding/milling step 230.

The product from the grinding/milling step 230 is then sifted in any of the known sifting, equipment/apparatus such as, but not limited to, a sieve shaker or sifter 240.

The sifted material is then blended in a blending machine such as, but not limited to, double cone blender, a ribbon blender, or an octagonal blender 250.

The output from the blending step 250 is the second Caralluma extract of the invention in a powder form.

In order to provide a clearer understanding of the invention and without limitation to the scope thereof, some examples will now be described and illustrated in FIGS. 3 and 4.

EXAMPLE 1

The aerial parts of Caralluma fimbriata plant were collected and dried in open-air under a shade 310. The dried material was ground in a swing hammer mill 320. For the extraction step 330, about 500 kgs. of this dry powder material was charged to an extractor. The extractor includes a stainless steel vessel of about 5,000 liters capacity provided with an agitator system and a surrounding jacket for steam heating. About 2,000 liters of about 30% aq. ethanol solvent was charged into the extractor. The solvent charged was formed by mixing about 600 liters of rectified spirit with about 1400 liters of water. The extractor contents were maintained at about 70-75° C. by heating with steam and the extraction was carried out for about six hours. This extract is referred to as “A”. The volume of extract “A” was about 1,500 L.

The residue in the extractor comprising the partly-extracted Caralluma plant material was subjected to a second extraction (leaching) operation. About 2,000 liters of about 30% aq. ethanol was charged into the extractor and the extraction carried out at about 70-75° C. The extract was taken out of the extractor. The quantity of extract obtained was about 1,500 L. This extract is referred to as “B”.

The plant residue in the extractor, comprising the twice-extracted Caralluma matter was subjected to the third extraction. About 1,500 L of about 30% aq. ethanol solvent was charged into the reactor(extractor) to yield about 1,500 L of extract at the end of the extraction operation which was carried out at about 70-75° C. This extract is referred to as “C”.

For the first concentration step 341, the extracts “A” and “B” were both separately concentrated in concentrators down to a volume of about 150 L each. The extract “C” was used as solvent charge (solvent feed) for the first stage extraction of the next batch of Caralluma plant material. In this example, the solvent charge in the first extraction is solute-free aq. ethanol of about 30% strength. In the normal course, the solvent charge to the first extraction would be the “C” extract obtained from another batch. But being a freshly commenced extraction operation, the “C” extract was yet to become available and hence solute-free solvent was used.

At this stage, the concentrated extracts “A” and “B” are combined giving about 300 L of material (the step 344). This was filtered in a stainless steel Nutsche type Filter using Hyflosupercel as filter aid (the step 350). The filter bed was washed with about 50 L of about 30% aq. ethanol.

The filtrate contains the glycosides. About 300 L of n-hexane is added to the glycosides solution to dissolve out and remove the resinous matter therein (the step 360). After allowing a period of time for the hexane to dissolve the resinous matter the material-in-process was subjected to a separation operation 370 resulting in the separation of a light hexane-rich layer and the heavier glycoside solution. The hexane-rich layer was sent for hexane recovery while the glycoside solution layer was subjected to another treatment with n-hexane. Again about 300 L of hexane was used. The separation procedure was repeated giving the two layers out of which the lighter hexane layer was sent for hexane recovery and the heavier glycoside layer was sent for the second concentration step 342 where concentration was carried out in a thin film evaporator at about 45° C. and under a vacuum of less than 20 mm. of Hg. The concentrated material constituted the first Caralluma extract product. The above procedure was carried out five times to check whether the yields are reproducible. The amount of product obtained ranged between 55-65 kgs. The composition/analysis of the product obtained is given hereinbelow. TABLE 5 Product: First Caralluma Extract (From Caralluma fimbriata) Test Parameters Specification Actual Values Appearance Brown to dark brown liquid Complies Solubility in water Soluble Soluble Total dissolved Solids 65% minimum w/w 71% w/w Total Bitters 1.5% minimum w/w 2% w/w Total Saponin Glycosides 5% minimum w/w 7% w/w Total Pregnane Glycosides Above 15% w/w 19.6% w/w Resinous matters Not more than 0.5% w/w 0.05% w/w Total microbial count 5,000 cfu/gram max 25 cfu/g E. coli & Salmonella Absent Absent Coliforms Absent Absent P. Aeruginosa Absent Absent S. Aureus Absent Absent Heavy metals 10 PPM maximum Complies

EXAMPLE 2

The solid type Caralluma extract product of the invention was prepared starting with the product of Example 1.

About 60 kgs. of the product obtained in Example 1 was mixed with the required quantity of maltodextrin, starch and gum acacia in a mixer and blended for about 30 minutes to get a homogeneous mass (the step 410).

The homogeneous mass was dried in a tray drier. The material was spread in a thin layer over the stainless steel trays of the drier and dried at a temperature of about 60° C. (the step 420).

The dried product from the foregoing step was powdered by, for example, a micropulverizer (the step 430) and then sifted in an S.S. Sifter to a particle size of about 40-80 mesh (the step 440). The sifted material was blended in a double cone blender for about one hour to get a homogeneous powder (the step 450).

The homogeneous powder was the second Caralluma extract product of the invention. The abovementioned procedure was repeated five times. The analysis range of the product obtained is given hereinbelow. TABLE 6 Product: Second Caralluma Extract (Standardized)(from Caralluma fimbriata) Actual Test Parameters Specification Values Appearance Brown to dark brown powder Complies Solubility in water 75% minimum w/w 97.0% w/w Loss on Drying 10% maximum w/w 2.8% w/w Total Bitters 3% minimum w/w 6.3% w/w Total Saponin Glycosides 10% minimum w/w 17.8% w/w Total Pregnane Glycosides Above 30% w/w 55.2% w/w Resinous matters Not more than 1% w/w 0.15% w/w Total microbial count 5,000 cfu/gram max 25 cfu/g E. coli & Salmonella Absent Absent Coliforms Absent Absent P. Aeruginosa Absent Absent S. Aureus Absent Absent Heavy metals 10 PPM maximum Complies

EXAMPLE 3

The same steps as outlined in the embodiment 2 were followed with the following differences. In Example 3, drying was conducted in a spray drier instead of a tray drier, and the homogeneous mass was dissolved in water as is required for feeding to a spray drier. The minimum quantity of water was used.

The spray dried Caralluma extract was found to be finer and more uniform in size and consequently it was not necessary to carry out the optional steps of powdering and sifting.

EXAMPLE 4

100% methanol was used as solvent with the resin dissolving solvent, n-hexane, to make the Caralluma extract starting with Caralluma plant material. The yield of glycosides was relatively low in comparison to the use of 30% aq. ethanol as in embodiment 1. n-Hexane consumption was high because of the higher amount of the resins extracted out by 100% methanol.

Methanol solvents of strengths 60%, 70%, 80% and 90% were also used. The observations of the inventors for these methanol concentrations are generally as for 100% methanol.

EXAMPLE 5

Aqueous methanol of 30% strength was used. The yield of glycosides was better than for the higher strengths. The yield is optimum at around 30% strength of methanol and is comparable to that for 30% aq. ethanol under comparable conditions. The product was the first Caralluma extract and the resin dissolving solvent used was n-hexane. A tray drier was used for drying.

EXAMPLE 6

Extraction was done with ethylene dichloride as solvent to produce the second Caralluma extract. The optional resin removal step was carried out for which n-hexane was used. Adsorption was done on maltodextrin. The product was found to be hygroscopic. The glycoside yield was lower than with 30% aq. ethanol solvent under similar conditions.

EXAMPLE 7

Aqueous methanol of 30% strength was used as the extraction solvent and n-hexane was used for resin removal. The product was the second Caralluma extract. Spray drying was adopted. The yield was equivalent to that of 30% aq. ethanol under comparable conditions. The product was hygroscopic.

Although the present invention has been described in considerable detail with reference to certain preferred versions thereof, other versions are possible. Therefore, the spirit and scope of the appended claims should not be limited to the description of the preferred versions contained herein.

While the invention has been described in connection with specific and preferred embodiments thereof, it is capable of further modifications without departing from the spirit and scope of the invention. This application is intended to cover all variations, uses, or adaptations of the invention, following, in general, the principles of the invention and including such departures from the present disclosure as come within known or customary practice within the art to which the invention pertains, or as are obvious to persons skilled in the art, at the time the departure is made. It should be appreciated that the scope of this invention is not limited to the detailed description of the invention hereinabove, which is intended merely to be illustrative, but rather comprehends the subject matter defined by the following claims. 

1. A Caralluma extract, comprising: pregnane glycoside; and resinous matter of equal to or less than about 0.5% w/w based on said Caralluma extract.
 2. The Caralluma extract of claim 1, wherein said Caralluma extract is liquid.
 3. The Caralluma extract of claim 2, wherein said Caralluma extract comprises more than 15% w/w of said pregnane glycosides.
 4. The Caralluma extract of claim 2, wherein an amount of said pregnane glycoside is in the range from 5% w/w to 15% w/w.
 5. The Caralluma extract of claim 2, wherein said pregnane glycoside comprises caratuberside and bouceroside.
 6. The Caralluma extract of claim 5, wherein a ratio of the content of said caratuberside to the content of said bouceroside is in the range from about 9:1 to about 11:1.
 7. The Caralluma extract of claim 5, wherein a ratio of the content of said caratuberside to the content of said bouceroside is substantially equal to a ratio in one selected from the group consisting of the Caralluma species of fimbriata, attenuata, tuberculata, adscendens, and indica.
 8. The Caralluma extract of claim 5, wherein the ratio of the content of said caratuberside to the content of said bouceroside is substantially equal to the ratio in one selected from the group consisting of the Caralluma species of stalagmifera, umbellata, lasiantha and edulis.
 9. The Caralluma extract of claim 1, wherein said Caralluma extract is from Caralluma fimbriata.
 10. The Caralluma extract of claim 1, wherein said Caralluma extract is from the group consisting of the Caralluma species of fimbriata, attenuata, tuberculata, indica, stalagmifera, umbellata, lasiantha and edulis.
 11. A pharmaceutical composition comprising the Caralluma extract of claim
 1. 12. A Caralluma extract, comprising: pregnane glycoside; resinous matter not in excess of 1% w/w based on said Caralluma extract.
 13. The Caralluma extract of claim 12, wherein said Caralluma extract is in a solid form.
 14. The Caralluma extract of claim 13, wherein said Caralluma extract comprises more than 30% w/w of pregnane glycosides.
 15. The Caralluma extract of claim 13, wherein an amount of said pregnane glycoside is in the range from 25% w/w to 30% w/w.
 16. The Caralluma extract of claim 13, wherein said pregnane glycoside comprises caratuberside and bouceroside.
 17. The Caralluma extract of claim 16, wherein the ratio of the content of said caratuberside to the content of said bouceroside is in the range from about 9:1 to about 11:1.
 18. The Caralluma extract of claim 16, wherein the ratio of the content of said caratuberside to the content of said bouceroside is substantially equal to the ratio in one selected from the group consisting of the Caralluma species of fimbriata, attenuata, tuberculata, adscendens, and indica.
 19. The Caralluma extract of claim 16, wherein the ratio of the content of said caratuberside to the content of said bouceroside is substantially equal to the ratio in one selected from the group consisting of the Caralluma species of stalagmifera, umbellata, lasiantha and edulis.
 20. The Caralluma extract of claim 12, wherein said Caralluma extract is from Caralluma fimbriata.
 21. The Caralluma extract of claim 12, wherein said Caralluma extract is from the group consisting of the Caralluma species of fimbriata, attenuata, tuberculata, indica, stalagmifera, umbellata, lasiantha and edulis.
 22. A pharmaceutical composition comprising the Caralluma extract of claim
 13. 23-56. (canceled)
 57. A Caralluma extract produced by the process comprising: providing a Caralluma plant material; extracting the Caralluma plant material by using a first solvent to obtain a solution in a condition minimizing an extraction of resinous material from said Caralluma plant material and a decomposition of glycosides; and concentrating the solution to obtain the Caralluma extract.
 58. The Caralluma extract of claim 57, wherein the process further comprises the steps of: adding excipient to absorb liquid from the concentrated Caralluma extract; and after the adding step, drying the Caralluma extract to further remove liquid from the Caralluma extract.
 59. The Caralluma extract of claim 58, wherein the process further comprises powdering the dried Caralluma extract. 60-61. (canceled) 